Job Details

Senior Process Tech IM

650 Highway 74 South, United States | Peachtree City | Full-time

Job Description

Highly independent systematic problem solving and optimization of all injection molding tasks (man, machine, method, environment, material) including the sustainable implementation of corrective measures in case of repeat errors to ensure trouble-free production operation.

  • Establish process conditions through decoupled molding for new products.
  • Troubleshoot molding processes and material or equipment issues.
  • Evaluate tooling for areas of concern, areas of improvement for quality and efficiency, and recommend improvements to optimize molding, setup, and overall manufacturing.
  • Collect and analyze data on individual processes to identify and improve process capability.
  • Document and maintain mold process sheets for accuracy.
  • Support process technicians through training in scientific molding practices.
  • Leadership role in continuous improvement and cost reduction activities.
  • Use Lean Manufacturing, Six Sigma, and other techniques to analyze process data to determine capabilities as well as improvements.
  • Program robots and peripheral equipment.
  • Independent optimization of injection molding processes using methods (GMS) and implementation in production  
  • Independent improvement of work processes and organization  
  • Planning and implementation of workshops  
  • Independent qualification of new tools, SGM incl. handling and peripherals  
  • Independent documentation of all changes  
  • Implementation of the sampling of new start-ups after change  
  • Root cause analyses / corrections for repeat errors, complaints, etc.  
  • Processing of suggestions for improvement  
  • Independent cooperation with internal departments (e.g. tool service, quality, TCC/SEC, assembly areas, production coordination)  
  • Participation in FMEAs  
  • Contribute to SGM specifications, tools and peripherals 
  • Independent supervision of transfer projects, if necessary with assumption of sub-project responsibility  
  • Technical contact person for internal interfaces (e.g. plant and production management, customer facing organization, etc.) 


Knowledge as it was imparted within the framework of a 3-year technical training expanded by a relevant further training as a technician or master craftsman and deepened by targeted specialist training. This function requires specialist knowledge in the field of plastics process mechanics and at least five years of experience in a comparable function 

  • 5+ years of hands-on experience in injection molding
  • A working knowledge and experience with injection molding and ancillary equipment
  • A working knowledge of a wide range of thermoplastic materials and their properties
  • Excellent problem-solving skills with attention to detail
  • Extensive experience in the field of injection molding production with successful application of specialist knowledge in the field of process analysis  
  • Very good knowledge of process engineering  
  • IT-Knowledge (MES, SAP, MS-Office)  
  • Excellent technical understanding 
  • Independent, team-oriented, proactive way of working  
  • Precise work, even under pressure 
  • Good communication skills, also in the environment of interdisciplinary teams and organizations.
  • Good knowledge of quality methods
  • Excellent analytical thinking skills 
  • Safe handling of problem-solving techniques, even under changing conditions and influencing factors 

What will put you ahead?

  • RJG Master Molder I/II
  • Willingness to work occasional overtime and weekends as needed.
  • Experience in mentoring and developing associate members of the molding process development team.

Additional Information

  • Monday - Friday
  • company health benefits, 401k, incentive bonuses

About Gerresheimer

Gerresheimer is the global partner for pharmaceutics, biotech, healthcare, and cosmetics with a very broad product range for pharmaceutical and cosmetic packaging solutions and drug delivery systems. The company is an innovative solution provider from concept to delivery of the end product. Gerresheimer achieves its ambitious goals through a high level of innovative strength, industrial competence and concentration on quality and customer focus. In developing innovative and sustainable solutions, Gerresheimer relies on a comprehensive international network with numerous innovation and production centers in Europe, America and Asia. Gerresheimer produces close to its customers worldwide with around 11,000 employees and generated annual revenues in 2022 of EUR 1.8bn. With its products and solutions, Gerresheimer plays an essential role in people's health and well-being.

Equal rights

All applicants are considered without any regard to race, color, creed, religion, age, national origin, ancestry, ethnicity, gender, gender identity, gender expression, sexual orientation, marital status, veteran status, disability, genetic information, citizenship status or membership, or any other legally protected status.

Interested? Apply today!